As
against
the
conventional
DUNLOP
process,
the
method
I
invented
is
working
on
the
basis
of
high
frequency
heating
technology,
by
which
the
water
molecules
inside
the
latex
foam
are
heated
by
high
movement
caused
by
their
dipole
character.
Without
the
diversion
through
metal,
the
latex
foam
is
reaching
vulcanization temperature within minutes! This means substantial energy and time saving.
New process technology
Be careful if this
production process is
offered to you by un-
experienced dealers.
Twice, such bungling
people have tried to
set-up a production
plant based on HF, both
failed.
I am the original
inventor of this
production process
(check German patent
certification left side).
The
advantages
of
this
new
production
process
can be summarized as follows:
•
Lower Capital Investment
•
High Energy Saving
•
Export Product Quality
•
Reduced Space Requirements
•
High Flexibility in Shapes and Sizes
•
New Designs and Product Features
•
Faster Reaction to Market Response
•
Faster ROI
•
Higher Profit
•
In-house Manufacturing of Moulds
This
is
not
the
place
to
enumerate
all
possibilities
-
of
which
up
to
now
not
all
have
been
realized
-
but
in
a
personal
meeting
I
would
be
glad
to
discuss
further
details
with
you.
The
HF
heating
is
also
used
for
the
drying
of
latex
foam:
Similar
to
the
textile
industry
where
fibre
and
yarns
have
to
be
dried
after
dyeing
or
washing
the
HF
heating
is
also
the
first
choice
to
dry
latex
foam.
The
density
of
latex
foam
ranges
from
40
g/l
for
pillows
only
to
90
g/l
for
mattress
cores.
The
rest
of
the
volume
is
air
and
this
air
-
it
is
self-explanatory
-
works
as
an
insulator.
Drying
of
mattress
cores
and
pillows
with
hot
air
requires
very
long
tunnels
with
corresponding
high
energy
consumption,
the
more
so
if
the
residual
moisture
becomes
virtually
zero.
The
HF
technology
of
heating
water
direct
without
any
detours
shortened
the
drying
time
and
efficiency
dramatically
(read
more at
PARTNER
and
STALAM
).
The
moulds
in
my
process
are
made
of
special
plastic
materials,
thus
reducing
the
weight
of
a
US
Queen-size
mattress
mould
to
about
400
kg
only.
Accordingly
the
whole
(carousel)
system
is
of
much
lighter
construction,
requiring
less
floor
space and providing much greater flexibility.
This
new
process
technology
creates
also
completely
new
possibilities
in
mould
design,
in
which
pins
are
not
anymore
needed
for
heat
transfer
but
for
creating
new
designs
and
shapes
which
allow
new
and
better
ergonomic
features to suit modern sleeping philosophies.
As
against
the
conventional
DUNLOP
process,
the
method
I
invented
is
working
on
the
basis
of
high
frequency
heating
technology,
by
which
the
water
molecules
inside
the
latex
foam
are
heated
by
high
movement
caused
by
their
dipole
character.
Without
the
diversion
through
metal,
the
latex
foam
is
reaching
vulcanization
temperature
within
minutes!
This
means
substantial energy and time saving.
As
against
the
conventional
DUNLOP
process,
the
method
I
invented
is
working
on
the
basis
of
high
frequency
heating
technology,
by
which
the
water
molecules
inside
the
latex
foam
are
heated
by
high
movement
caused
by
their
dipole
character.
Without
the
diversion
through
metal,
the
latex
foam
is
reaching
vulcanization temperature within minutes! This means substantial energy and time saving.
