As against the conventional DUNLOP process, the method I invented is working on the basis of high
frequency heating technology, by which the water molecules inside the latex foam are heated by high
movement caused by their dipole character. Without the diversion through metal, the latex foam is reaching
vulcanization temperature within minutes! This means substantial energy and time saving.
The advantages of this new production
process can be summarized as follows:
•
High Energy Saving
•
Export Product Quality
•
Reduced Space Requirements
•
High Flexibility in Shapes and Sizes
•
New Designs and Product Features
•
Faster Reaction to Market Response
•
Faster ROI
•
Higher Profit
•
In-house Manufacturing of Moulds
This is not the place to enumerate all possibilities
- of which up to now not all have been realized
- but in a personal meeting I would be glad to
discuss further details with you.
As against the conventional DUNLOP process, the method I invented is working on the basis of high
frequency heating technology, by which the water molecules inside the latex foam are heated by high
movement caused by their dipole character. Without the diversion through metal, the latex foam is reaching
vulcanization temperature within minutes! This means substantial energy and time saving.
The advantages of this new production process can be summarized as follows:
•
High Energy Saving
•
Export Product Quality
•
Reduced Space Requirements
•
High Flexibility in Shapes and Sizes
•
New Designs and Product Features
•
Faster Reaction to Market Response
•
Faster ROI
•
Higher Profit
•
In-house Manufacturing of Moulds
This is not the place to enumerate all possibilities - of which up to now not all have been
realized - but in a personal meeting I would be glad to discuss further details with you.
The HF heating is also used for the drying of latex foam: Similar to the textile
industry where fibre and yarns have to be dried after dyeing or washing the HF
heating is also the first choice to dry latex foam. The density of latex foam ranges
from 40 g/l for pillows only to 90 g/l for mattress cores. The rest of the volume is air
and this air - it is self-explanatory - works as an insulator. Drying of mattress cores
and pillows with hot air requires very long tunnels with corresponding high energy
consumption, the more so if the residual moisture becomes virtually zero. The HF
technology of heating water direct without any detours shortened the drying time and
efficiency dramatically.
Comparison of the difference latex foam production processes:
As against the conventional DUNLOP
process, the method I invented is working
on the basis of high frequency heating
technology, by which the water molecules
inside the latex foam are heated by high
movement caused by their dipole character.
Without the diversion through metal, the
latex foam is reaching vulcanization
temperature within minutes! This means
substantial energy and time saving.
The advantages of this new production
process can be summarized as follows:
•
High Energy Saving
•
Export Product Quality
•
Reduced Space Requirements
•
High Flexibility in Shapes and Sizes
•
New Designs and Product Features
•
Faster Reaction to Market Response
•
Faster ROI
•
Higher Profit
•
In-house Manufacturing of Moulds
This is not the place to enumerate all possibilities
- of which up to now not all have been realized
- but in a personal meeting I would be glad to
discuss further details with you.
The HF heating is also used for the drying of
latex foam: Similar to the textile industry
where fibre and yarns have to be dried after
dyeing or washing the HF heating is also the
first choice to dry latex foam. The density of
latex foam ranges from 40 g/l for pillows only
to 90 g/l for mattress cores. The rest of the
volume is air and this air - it is self-
explanatory - works as an insulator. Drying
of mattress cores and pillows with hot air
requires very long tunnels with
corresponding high energy consumption, the
more so if the residual moisture becomes
virtually zero. The HF technology of heating
water direct without any detours shortened
the drying time and efficiency dramatically.
Comparison of the difference latex foam
production processes:
